From a sketch or a physical sample through to container-ready volume production — we run the full OEM and ODM process for downlight housings, reflectors, profiles and complete commercial luminaires. The part that carries your name is the part that carries the tolerances, so this is where the engineering conversation belongs.
Send a 2D/3D drawing, a sample, or a reference photo with target quantity and destination market. We reply with questions, not a vague price.
Design-for-manufacture review, wall thickness and draft check, thermal consideration, material and finish selection, and a proposal for the housing architecture.
First samples produced for fit-up, reflector finish and beam-angle verification. Typically about 15 days after drawing approval. Production is not released until samples are signed off.
Tooling, die-casting or extrusion, finishing, assembly, quality checks, private labelling, export packing and documentation.
The ranges below reflect what our existing tooling and finishing lines can already hold, so they carry no tooling cost. Anything outside them becomes a tooling project.
Surface-mounted and recessed bodies from 2″ to 10″ — 55 mm to 220 mm face diameter, 5 W to 150 W. Custom body heights, deeper anti-glare recesses and mounting brackets for your ceiling system, including quick-mount versions for finished ceilings.
Body in black or white as standard. Light cups in matte white, matte black, gold, chrome or gunmetal. Face rings in matte white, matte black, gunmetal or bright silver, single or two-tone. Heat sinks in grey, high-gloss, electrophoretic gold or soft-touch black. Powder coating to a custom RAL on request.
Aluminium reflectors in black, silver, frosted or white. Lens diameters from φ23 up to φ72. Beam angles of 4°, 8°, 15°, 24°, 36°, 50°, 55° and 60° depending on the series, with hard-light, soft-light and high-output lens variants. Colour rendering up to CRI 97 on the spotlight ranges.
36 V aluminium-substrate PCB with SMD chips in 6S14P, 6S17P and 6S25P configurations, or COB modules, 5 W to 150 W. Colour temperature 2700 K, 3000 K, 3500 K, 4000 K or 6000 K. Driver selection to suit your market and your own certification route.
Laser marking on the housing, printed rating and barcode labels, custom colour boxes, printed instruction sheets and OEM export cartons. Artwork is checked against a printed proof before the run.
Material and RoHS declarations, IP test reports per batch on request, and dimensional inspection records issued with the shipping documents to support your own CE or equivalent filing.
| Supply model | What we deliver | You add | Typical buyer |
|---|---|---|---|
| Housing only | Body, reflector, face ring, seals, mounting kit | PCB / engine, driver, certification | Luminaire manufacturer |
| Housing + light engine | Housing with 36 V aluminium PCB or COB module fitted | Driver, certification, branding | Importer building a range |
| Complete fixture | Finished luminaire, tested, labelled, export-packed | Brand and market | Wholesaler, project contractor |
| Full ODM | Design, tooling, sampling, production and packaging | Brief and approval | Brand owner launching a range |
Not sure which model fits? Send the drawing or sample and tell us where the product has to end up — we will say which of the four makes sense rather than defaulting to the most expensive one.
A housing supplied without the electrical assembly cannot itself carry an electrical certification — that sits with the brand owner and the driver chosen. Where a requirement falls outside our tooling, our finish line or our IP sealing capability, we say so at enquiry stage rather than quoting and adjusting later.
If your part is better served by a different process — for example a spun or pressed body rather than a die-cast one — we will tell you, even when it means we are not the right supplier for that item.
Send a drawing, a sample photo or just a reference image with your target quantity. We will confirm whether existing tooling covers it or quote the mould.